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Dua Cell-E Robotic Palletizer with FANUC Robot

New Dual Cell-E Robotic Palletizer Offers a Cost-Effective, Ergonomic, End-of-Line Solution

Dual Cell-E Robotic Pallet CellMarch 2019, Blacksburg, VA — The new Dual Cell-E Robotic Palletizer from ESS Technologies integrates a FANUC robot with custom-designed end-of-arm tooling (EOAT) to create a cost-effective, efficient, end-of-line solution for palletizing in a very small footprint. The standard Dual Cell-E integrates a FANUC M-710iC/50H 5-axis robot, which offers a payload capacity of up to 50kg (110.2lbs.). Other robot models with higher payloads can also be designed into the system. The ergonomic, compact pallet cell fits easily into existing packaging lines to replace manual palletizing processes, reducing the potential for worker injury.


Monoblock Fillers/Cappers


Case Packers

Assembly and Kit Packaging

TaskMate Robotic Systems(R)

Pallet Cells/Depalletizers

Serialization Systems Integration

Turnkey Machine Integration

Floor-mounted pallet guides with pallet presence sensors offer a cost-effective alternative to heavier integral pallet bases. The Dual Cell-E comes complete with the FANUC robot, robot controller with Teach Pendant, EOAT, zero-back pressure case infeed conveyor, and interlocked wire mesh PLe-rated safety guarding. The EOAT may be ordered to pick one, two or three cases with each cycle, and FANUC’s PalletTool Turbo software comes pre-installed on the robot to simplify operation. Size changeover typically occurs in 10 minutes or less.
The dual cell, one-in, two-out configuration all but eliminates the need to stop the palletizer cell. The robot automatically begins palletizing the second pallet position after the first pallet load is complete. Optional light curtains with independent zone controls allow the operator to deactivate the safety sensors and remove the loaded pallet without stopping the robot. Additional system options include Allen Bradley CompactLogix PLC with Allen Bradley PanelView Plus color, touchscreen HMI, deck sheet/tier sheet placement, and a safety guarding upgrade to interlocked polycarbonate panels. ESS can also integrate the robotic pallet cell with off-the-shelf serialization systems from industry OEMs.
ESS’s Dual Cell-E is the latest offering in our complete line of robotic pallet cells that ranges from ultra-compact collaborative cells that require no safety guarding to fully automated palletizing systems integrated with pallet dispensers, pallet conveyors, and automatic pallet stretch wrappers.

About ESS Technologies, Inc.

ESS Technologies, Inc., founded in 1993, specializes in complete packaging line design, manufacture, and integration. Our product expertise includes Monoblock fillers/cappers, automatic horizontal and top loading cartoners, robotic palletizing systems, robotic case packers, wrap around case packers, and custom designed TaskMateŽ robotic systems. ESS is a Strategic Partner with FANUC Robotics America in the area of secondary packaging and palletizing pharmaceuticals. Engineered for reliability and efficiency, ESS Technologies designs, manufactures and integrates high performance packaging machinery.
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3160 State Street • Blacksburg, VA 24060
Phone: (540) 961-5716 • Fax: (540) 961-5721
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